US 11,939,657 B2
Hybrid mask stick and mask frame assembly employing the same
Jaesoo Ha, Yongin-si (KR); Suhwan Lee, Yongin-si (KR); Sungho Seo, Yongin-si (KR); and Kwangtae Yu, Yongin-si (KR)
Assigned to Samsung Display Co., Ltd., Yongin-Si (KR)
Filed by Samsung Display Co., Ltd., Yongin-Si (KR)
Filed on Jun. 17, 2019, as Appl. No. 16/443,520.
Claims priority of application No. 10-2018-0109178 (KR), filed on Sep. 12, 2018.
Prior Publication US 2020/0083451 A1, Mar. 12, 2020
Int. Cl. C23C 14/04 (2006.01); H10K 59/12 (2023.01); H10K 71/00 (2023.01); H10K 71/16 (2023.01)
CPC C23C 14/042 (2013.01) [H10K 59/12 (2023.02); H10K 71/00 (2023.02); H10K 71/166 (2023.02)] 6 Claims
OG exemplary drawing
 
1. A mask frame assembly comprising:
a mask frame comprising an opening and a mounting portion surrounding the opening and recessed from a top surface of the mask frame; and
a mask stick assembly arranged on the mask frame and comprising:
at least one first mask stick extending in a first direction,
at least one second mask stick extending in a second direction intersecting the first direction, and
a plurality of third mask sticks coupled to ends of each of the at least one first mask stick and the at least one second mask stick and defining a plurality of deposition areas,
wherein a first thickness of each of the at least one first mask stick is ten times greater than a second thickness of each of the at least one second mask stick to prevent deformation of the first mask stick during a tensile welding process,
wherein the at least one first mask stick has a partial etching portion where the at least one first mask stick and the at least one second mask stick are coupled to each other and overlap in a plan view,
wherein the partial etching portion has a length measured in the second direction that is smaller than a width of each of the at least one first mask stick measured in the second direction,
wherein the at least one second mask stick is coupled to the at least one first mask stick, and welding points are arranged along an edge of a first end of the at least one second mask stick over the partial etching portion in an inner region of the at least one first mask stick,
wherein the first end of the second mask stick mounted on the partial etching portion does not extend to an outer edge of the first mask stick,
wherein the plurality of third mask sticks are connected to one another to form a quadrangular shape,
wherein the first end of the at least one second mask stick is coupled to the at least one first mask stick, and a second end of the at least one second mask stick is coupled to one of the plurality of third mask sticks,
wherein the partial etching portion is located in the opening defined by the plurality of third mask sticks,
wherein a width of the first end of each of the at least one second mask stick that is mounted on the partial etching portion is greater than a width of other portions of the at least one second mask stick, and
wherein a bottom surface of each of the plurality of third mask sticks directly contacts a top surface of the mounting portion.