US 11,865,755 B2
Large part injection mold apparatus and process
William Henderson, Jiangsu (CN); Ling Feng, Jiangsu (CN); and Andrew Dovey, Peabody, MA (US)
Assigned to Synventive Molding Solutions, Inc., Peabody, MA (US)
Filed by Synventive Molding Solutions, Inc., Peabody, MA (US)
Filed on Oct. 12, 2022, as Appl. No. 17/964,151.
Application 17/964,151 is a division of application No. 15/833,003, filed on Dec. 6, 2017, granted, now 11,491,693.
Application 15/833,003 is a continuation of application No. PCT/US2017/061332, filed on Nov. 13, 2017.
Claims priority of provisional application 62/421,674, filed on Nov. 14, 2016.
Prior Publication US 2023/0034476 A1, Feb. 2, 2023
Int. Cl. B29C 45/22 (2006.01); B29C 45/76 (2006.01); B29C 45/23 (2006.01); B29C 45/77 (2006.01); B29C 45/27 (2006.01)
CPC B29C 45/7613 (2013.01) [B29C 45/22 (2013.01); B29C 45/231 (2013.01); B29C 45/77 (2013.01); B29C 2045/279 (2013.01); B29C 2945/76545 (2013.01); B29C 2945/76688 (2013.01); B29C 2945/76939 (2013.01)] 20 Claims
OG exemplary drawing
 
1. An injection molding system for performing an injection cycle comprising:
a heated manifold arranged to distribute an injection fluid to two or more nozzles, each nozzle having an associated gate mated with a mold cavity, each nozzle further having an associated valve pin controllably axially drivable upstream and downstream by an actuator associated with each valve pin between a gate closed position at which flow of the injection fluid is stopped and one or more axial positions upstream of the gate closed position at which flow of the injection fluid through the gate into the mold cavity is enabled; and
a controller arranged to execute instructions that instruct the actuators associated with each valve pin to:
begin the injection cycle with the valve pins associated with the two or more nozzles in a gate closed position;
select a first one of the two or more nozzles and controllably drive its associated valve pin from the gate closed position upstream to one or more first axial upstream positions at which a tip end of the valve pin associated with the first one of the two or more nozzles restricts flow of the injection fluid through a first gate associated with the first one of the two or more nozzles to a selected rate of flow that is less than or reduced relative to a maximum rate of flow;
hold the valve pin associated with the first one of the two or more nozzles in the one or more first axial upstream positions such that injection fluid flows through the first gate downstream through the cavity a preselected distance, wherein the first gate is located at a first position entering the mold cavity;
controllably drive the valve pin associated with the other of the two or more nozzles upon downstream flow of the injection fluid through the cavity the preselected distance to a selected second axial upstream position of the gated closed position such that injection fluid flows through a second gate associated with the other of the two or more nozzles downstream through the cavity, wherein the second gate is located at a second position entering the cavity downstream of the first position; and
hold the valve pin associated with the first one of the two or more nozzles in the one or more first axial upstream positions for a duration at least until the cavity is filled.