US 11,865,006 B2
Device and method for producing spacers
Sebastian Vogt, Wehrheim (DE); and Thomas Kluge, Wehrheim (DE)
Assigned to Heraeus Medical GmbH, Wehrheim (DE)
Filed by Heraeus Medical GmbH, Wehrheim (DE)
Filed on Jul. 22, 2021, as Appl. No. 17/382,958.
Claims priority of application No. 20191372 (EP), filed on Aug. 17, 2020.
Prior Publication US 2022/0047391 A1, Feb. 17, 2022
Int. Cl. A61F 2/00 (2006.01); A61F 2/30 (2006.01); A61F 2/46 (2006.01); B29B 7/90 (2006.01); B29C 45/34 (2006.01); B29C 45/36 (2006.01); A61F 2/36 (2006.01); A61F 2/40 (2006.01); B29K 103/08 (2006.01); B29L 31/00 (2006.01)
CPC A61F 2/30724 (2013.01) [A61F 2/30942 (2013.01); A61F 2/4684 (2013.01); B29B 7/90 (2013.01); B29C 45/34 (2013.01); B29C 45/36 (2013.01); A61F 2002/30957 (2013.01); A61F 2002/3611 (2013.01); A61F 2002/4018 (2013.01); B29K 2103/08 (2013.01); B29K 2905/00 (2013.01); B29L 2031/7532 (2013.01)] 21 Claims
OG exemplary drawing
 
1. A device for producing a spacer by curing bone cement paste, wherein the spacer is provided in the medical field for temporarily replacing a joint or part of a joint comprising an articulating surface of a head of the joint, the device having:
a stem mold for shaping a stem of the spacer from bone cement paste, wherein the stem mold has in the interior thereof an inner space, wherein the inner space is accessible via a proximal opening on a proximal side of the stem mold and wherein the stem mold has a proximal wall which peripherally delimits the proximal opening of the stem mold,
a head mold for shaping a head and a neck of the spacer from bone cement paste, wherein the head mold has in the interior thereof a hollow space, wherein the hollow space has a spherical surface-shaped inner surface for shaping a sliding surface of the head of the spacer and the hollow space is accessible via a distal opening on a distal side of the head mold, wherein the head mold has a distal wall which peripherally delimits the distal opening of the head mold,
a metal core, wherein the metal core has a stem part, a head part and a flange, wherein the flange projects out from the metal core, wherein the flange is arranged between the stem part and the head part and wherein the flange has a proximal surface and a distal surface,
wherein the stem mold and the stem part of the metal core are shaped such that the stem part is arranged in the inner space of the stem mold, when the proximal wall of the stem mold is resting against the distal surface of the flange,
wherein the head mold and the head part of the metal core are shaped such that the head part is arranged in the hollow space of the head mold, when the distal wall of the head mold is resting against the proximal surface of the flange, and
wherein the head mold has a neck mold for shaping a neck of the spacer, which neck connects the head and the stem, from bone cement paste, wherein the neck mold is tubular or hollow-cylindrical, wherein the distal opening and the distal wall of the head mold are both parts of the neck mold and the spherical surface-shaped inner surface of the hollow space is not part of the neck mold,
wherein centering means are arranged on the head part to facilitate positioning and orientation of the head part in the head mold when the head part is pushed through the distal opening into the head mold,
wherein the centering means rest against the inner wall of the hollow space of the neck mold of the head mold when the head part is completely pushed into the head mold,
and, the head part is shaped on the proximal side thereof with a cone intended to facilitate its being pushed into the bone cement paste.